Excavator use Juxiang S1100 Sheet Pile Vibro Hammer
S800 Vibro Hammer Product parameters
| Parameter | Unit | Data |
| Vibration Frequency | Rpm | 2300 |
| Eccentricity Moment Torque | N.M | 180 |
| Rated excitation force | KN | 1100 |
| Hydraulic system pressure | MPa | 32 |
| Hydraulic system flow rating | Lpm | 380 |
| Max Oil Flow of Hydraulic System | Lpm | 445 |
| Maximum pile length (m) | Mr | 6-36 |
| The auxiliary arm weight | Kg | 1000 |
| Total Weight (kg) | Kg | 4200 |
| Suitable Excavator | Tons | 70-90 |
Product advantages
1. Resolved Overheating Concerns: Employing an open configuration, the enclosure guarantees equilibrium of pressure and consistent heat dispersion within the compartment.
2. Defended Against Dust: Integrating the hydraulic rotary motor and gear within, it effectively evades oil contamination and potential impact. The gears, easily replaceable, exhibit meticulous pairing, ensuring stability and endurance.
3. Vibration Absorption: Employing premium imported damping rubber blocks, it secures enduring consistency and prolonged functional lifespan.
4. Parker Hydraulic Motor: Utilizing an original hydraulic motor sourced from overseas, it guarantees unwavering efficiency and exceptional caliber.
5. Anti-Release Valve: The tong cylinder exhibits potent propulsive force, upholding pressure with steadfastness. This steadfastness and reliability avert any loosening of the pile and thereby ensure construction safety.
6. Resilient Jaws: Constructed from imported wear-resistant panels, the tong assures steadfast performance and an extended service life cycle.
Design advantage
Design Team: We have a design team of over 20 people, utilizing 3D modeling software and physics simulation engines to evaluate and improve the performance of products during the early stages of design.
product display
Applications
Our product is suitable for excavators of various brands and we have established long-term and stable partnerships with some well-known brands.
Also Suit Excavator: Caterpillar, Komatsu, Hitachi, Volvo, JCB, Kobelco, Doosan, Hyundai, Sany, XCMG, LiuGong, Zoomlion, Lovol, Dooxin, Terex, Case, Bobcat, Yanmar, Takeuchi, Atlas Copco, John Deere, Sumitomo, Liebherr, Wacker Neuson
About Juxiang
| Accessoryname | Warrantyperiod | Warranty Range | |
| Motor | 12 months | It is free to replace the cracked shell and broken output shaft within 12 months. If the oil leakage occurs for more than 3 months, it is not covered by the claim. You must purchase the oil seal by yourself. | |
| Eccentricironassembly | 12 months | The rolling element and the track stuck and corroded are not covered by the claim because the lubricating oil is not filled according to the specified time, the oil seal replacement time is exceeded, and the regular maintenance is poor. | |
| ShellAssembly | 12 months | Damages caused by non-compliance with operating practices,and breaks caused by reinforce without the consent of our company,are not within the scope of claims.If Steel plate cracks within 12 months,the company will change the breaking parts;If Weld bead cracks，please weld by yourself.If you are not capable to weld,the company could weld for free,but no other expenses. | |
| Bearing | 12 months | The damage caused by poor regular maintenance, wrong operation, failure to add or replace gear oil as required or is not within the scope of claim. | |
| CylinderAssembly | 12 months | If the cylinder barrel is cracked or the cylinder rod is broken, the new component will be replaced free of charge. The oil leakage occurring within 3 months is not within the scope of claims, and the oil seal must be purchased by yourself. | |
| Solenoid Valve/throttle /check valve /flood valve | 12 months | The coil short-circuited due to external impact and the incorrect positive and negative connection is not in the scope of claim. | |
| Wiring harness | 12 months | The short circuit caused by external force extrusion, tearing, burning and wrong wire connection is not within the scope of claim settlement. | |
| Pipeline | 6 months | Damage caused by improper maintenance, external force collision, and excessive adjustment of the relief valve is not within the scope of claims. | |
| Bolts, foot switches, handles, connecting rods, fixed teeth, movable teeth and pin shafts are not guaranteed; The damage of parts caused by failure to use the company’s pipeline or failure to comply with the pipeline requirements provided by the company is not within the scope of claim settlement. | |||
1. **Installation and Maintenance:**
- When attaching the pile driver to the excavator, replace the excavator’s hydraulic oil and filters after installation and testing. This ensures smooth operation of both the hydraulic system and the pile driver components.
- Impurities in the hydraulic system can damage it, causing problems and reducing the machine’s lifespan. Make sure to thoroughly inspect and fix any issues before installation.
2. **Break-In Period:**
- New pile drivers need a break-in period. In the first week of use, change the gear oil after half a day to a day’s work, then every 3 days – that’s three times a week.
- After this initial period, follow regular maintenance based on working hours. Change the gear oil every 200 working hours (but not more than 500 hours). Adjust this based on usage. Clean the magnet each time you change the oil.
3. **Magnet for Filtration:**
- The internal magnet serves as a filter. During pile driving, friction creates iron particles. The magnet attracts these particles, keeping the oil clean and reducing wear. Clean the magnet every 100 working hours, adjusting based on usage.
4. **Pre-Work Warm-Up:**
- Before starting work each day, warm up the machine for 10-15 minutes. This ensures proper lubrication.
- Starting after a period of rest means upper parts lack lubrication initially. After about 30 seconds, the oil pump circulates oil where it’s needed, reducing wear on key parts.
5. **Driving Piles:**
- Start gently when driving piles. Gradually increase force. Patience is key as more resistance requires a slower approach.
- If the first level of vibration works, there’s no need to rush to the second level. Higher vibration wears the machine faster.
- Whether using the first or second level, if progress is slow, pull the pile out 1 to 2 meters. Use the excavator’s power to drive the pile deeper.
6. **After Pile Driving:**
- Wait 5 seconds after driving the pile before releasing the grip. This reduces wear on the clamp and other parts.
- When releasing the pedal, due to inertia, all parts remain tight, reducing wear. Release the grip when the pile driver stops vibrating.
7. **Rotating Motor Usage:**
- The rotating motor is for pile installation and removal. Avoid using it to correct pile positions caused by resistance or twisting. Excessive resistance and vibration can damage the motor over time.
8. **Motor Reversal:**
- Reversing the motor during over-rotation stresses it, causing damage. Leave 1 to 2 seconds between reversing to avoid strain and extend motor life.
9. **Monitoring While Working:**
- Watch for issues like unusual shaking of oil pipes, high temperatures, or strange sounds. If you notice any problem, stop immediately to check. Addressing small issues prevents larger problems.
10. **Importance of Care:**
- Ignoring small issues can lead to bigger problems. Understanding and properly caring for equipment not only reduces damage but also saves costs and prevents delays.
